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Altagamoa Al Khames, Main centre of town, end of 90th Street
New Cairo
Egypt
Faculty of Engineering & Technology
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List of Courses

Quality Control

  • Course Code :
    MAN 481
  • Level :
    Undergraduate
  • Course Hours :
    2.00 Hours
  • Department :
    Department of Mechanical Engineering

Instructor information :

Area of Study :

- Introduce the basic concepts of quality control of products, and services and classify the quality characteristics of products, and services. - Enrich the student’s basic knowledge about the characteristics of the quality control system of an enterprise. - Train students to use the quality improvement tools, and measure the capability of a process to meet stated specifications.

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Quality Control

Fundamentals of Statistical Quality Control; Frequency Distributions; Measures of Central Tendency; Dispersion and Shapes; Probability Distributions: Binomial, Poisson and Normal. Control Charts: Introduction, Attribute Control Charts and Variable Control Charts. Process Capability Analysis; Acceptance Sampling: Introduction; Sampling Plans and Techniques: Single, Double, Multiple and Sequential Sampling Plans.

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Quality Control


Course outcomes:

a. Knowledge and Understanding:

1- Define the dimensions of product's quality.
2- Classify the basic types of SQC data
3- Describe the basic types of control charts and the conditions of using each one.
4- Explain the rules of switching among the types of sampling inspection (normal, tightened, and reduced inspections).

b. Intellectual Skills:

1- Analyse the results of statistical test models to take a proper decision.
2- Calculate the parameters of several types of quality control tools.
3- Select the proper type of a control chart with respect to the type of the pro-cess data.
4- Analyse the capability of a manufacturing process.

c. Professional and Practical Skills:

1- Analyse the data of a process quality to evaluate the status of a process and take corrective actions if needed.
2- Use the suitable type of control chart to each type of quality characteristic.
3- Use the acceptance sampling techniques to accept or reject the incoming lots of materials and spare parts.

d. General and Transferable Skills:

1- Work in stressful environment and within constraints through assignments and course project.
2- Effectively manage tasks, time, and resources.
3- Search for information and engage in life-long self-learning discipline through self-learning assignments.


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Quality Control

Course topics and contents:

Topic No. of hours Lecture Tutorial/Practical
Basics of data analysis: Measures of central tendency –Measures of dispersion. 4 1
Introduction: Course outlines &Information – Quality Engineering – Eight dimensions of product quality-Six sigma quality control- 2 0
Statistical probability distributions: Discrete probability distributions – Continuous probability distributions. 4 1
QC improvement tools: CE diagrams- Pareto analysis- Defect concentration chart- Stratification analysis Control charts. 4 1
Statistical tests: Tests on mean (z-test and t-test) - Test on variance (chi-square-test). 4 2
Control charts for variables: x-bar & R charts - xbar & s charts – Natural tolerance limits – process capability indices – Type-I & Type-II errors. 4 2
Control charts for attributes: p- chart - c- chart – uchart. 4 2
Acceptance sampling plans for attributes. 4 2
Project follow-up 0 2
Midterm Exams 0 2

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Quality Control

Teaching And Learning Methodologies:

Teaching and learning methods
Interactive Lecture
Discussion
Problem-based Learning
Report
Experiential Learning

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Quality Control

Course Assessment :

Methods of assessment Relative weight % Week No. Assess What
Assignment 10.00
Final Exam 40.00 15
Midterm Exam 1 15.00 6
Midterm Exam 2 15.00 11
Project 10.00
Quizzes 10.00

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Quality Control

Books:

Book Author Publisher

Recommended books :

Chandra, M; “Statistical Quality Control”, ISBN 0-8493-2347-9, Publish-er: CRC Press, Latest editions.

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